Optipow 105 135 Multi-industry Application Helps Heavy Industry Carbon Reduction and Efficiency Improvement

Data from industrial operations shows that over 60% of failures in dust removal systems are caused by damage to the pulse valve. High failure rates of these valves increase the cost of spare parts and may lead to excessive flue gas emissions and production halts. Following its launch, the Optipow 105 comes with a dual warranty of either 2 years' service or 100,000 switching cycles. It also comes with a direct replacement after-sales service that does not require complicated maintenance. This greatly reduces labour and material operating costs. Meanwhile, precise pulse injection control minimises invalid air consumption, lowering compressed air energy consumption and complying with industrial energy-saving and carbon reduction policies.

Targeted Application to Solve Industrial Pain Points

Power industry: 

It is compatible with the tail dust removal systems of coal-fired and biomass power units and can withstand high-temperature, sulfur-containing, corrosive flue gas. After replacing old valves, ash-blowing stability increases by 22%, ensuring that flue gas dust emissions consistently meet national ultra-low emission standards. The compressed air energy consumption of a single generating unit decreases by 15% annually, achieving dual benefits of environmental protection and energy conservation.

Building Materials Industry: 

It is used for dust control in cement calcination, float glass melting, and raw material transportation. Its wear-resistant piston structure solves the problems of weak injection and filter bag blockage caused by severe abrasion from hard building material dust. This extends the service life of filter bags and cuts daily production consumable costs.

Metallurgy and mining industry: It is ideal for flue gas purification and ore crushing dust removal procedures. It is equipped with a self-adaptive 

pressure stabilisation structure that resists drastic air pressure fluctuations and equipment vibration in 

metallurgical production lines. This avoids false triggering and valve failure, ensuring continuous production.

General industry: Its lightweight design makes it suitable for mechanical processing, fine chemicals and laboratory purification. 

It is compatible with modular and mobile dust removal equipment and supports low-cost environmental 

renovation.